Current 
▼ Summary
YBQ 5-10L bottled water filling machine is specially designed for the production of large bottles of water and the development of a special 3 in 1 filling machine, the machine integrates the bottle washing, large bottles of water filling, capping functions in one of the equipment.It adopts mature technology, high degree of automation, strong adaptability, easy operation, good safety performance and other advantages, its advanced in the domestic peer similar products in the leading position.
This type of filling machine can be equipped with linear cover disinfection machine to ensure the cleanliness of drinking water production.
According to different production and bottle type requirements, the whole series of filling machine can be divided into automatic linear filling machine and automatic rotary filling machine.
▼ Working Process
The bottle enters into the rinsing part of three-in-one machine through air conveyor. The gripper installed on the rotary disk catches bottle and turns it over 180 degrees and makes the bottleneck face ground. In the special rinsing area, the nozzle on the gripper sprays water to rinse bottle inwall. After rinsing and draining, the bottle turns over 180 degrees along the guide rail and make the bottleneck faces sky. Then rinsed bottle is transferred to the filling part through poking bottle starwheel. The bottle that enters into the filler is hold by neck holding plate. The filling valve acted by the cam can realize up and down. It adopts pressure filling way. The filling valve opens and begins filling when it moves down and touches the bottleneck, the filling valve move up and leave the bottleneck when it finishes filling, the full bottle is transferred to the capping part through hold neck transition poking wheel.
The stop screwing knife holds the bottleneck, keeps bottle upright not rotating. The screw capping head keeps in revolution and autorotation. It can finish a whole capping course including catching, pressing, screwing, discharging through the action of the cam. The full bottle is transferred to bottle outlet conveyor to the next process through starwheel. The whole machine is enclosed with windows, the height of enclosed window is higher than the peak of the 3 in 1 machine, in the bottom of the enclosed window has return air outlet.
▼ Features Of Equipment
1. The machine has compact structure, perfect control system, convenient operation and high degree of automation.
2. The parts in contact with the material are made of high quality stainless steel, corrosion resistant, easy to clean.
3. High precision, high speed quantitative filling valve, accurate liquid level without liquid loss, to ensure excellent filling quality.
4. Capping head adopts constant torque device, the device to ensure the quality of capping, and will not damage the cap.
5. The use of efficient cover management system, a perfect cover feeding and protection device.
6. With a perfect cleaning management system, to ensure the quality of washing before filling.
7. Changing bottle shape, only need to replace the star wheel, bottle feed screw and arc plate can be realized, simple and convenient operation.
8. Equipped with perfect overload protection device, can effectively protect the safety of the machine and the operator.
9. The machine adopts frequency conversion speed regulating motor, can easily adjust the production capacity.
10. The main electrical components, frequency converter, photoelectric switch, proximity switch, electronic control valves are imported components, to ensure the excellent performance of the machine.
11. The control system has the functions of automatic water level control, missing cover detection alarm, automatic stop alarm and shift output count.
12. All components of air route system are imported products.
▼ Equipment Pictures
Filling Machine
Washing Part
Filling Part
Capping Part
▼ Technical Specification
Model | YBQ 2-2-1 | YBQ 3-3-1 | YBQ 4-4-2 | YBQ 8-8-3 | YBQ 12-12-4 | YBQ 24-24-8 |
Rinse | 2 | 3 | 4 | 8 | 12 | 24 |
Filling | 2 | 3 | 4 | 8 | 12 | 24 |
Capping | 1 | 1 | 2 | 3 | 4 | 8 |
Production Capacity 5L B/H | 300-500 | 400-600 | 600-800 | 800-1000 | 1000-1500 | 2000 |
Filling Style | Linear Type | Rotary type | ||||
Air Source Pressure (MPa) | 0.4 | |||||
Flushing Bottle Water Pressure (MPa) | 0.2-0.25 | |||||
Suitable Bottle Type | Bottleneck In Diameter<40mm, Bottle Height 250-400mm | |||||
Water Consumption For Bottle Flushing (kg/H) | 200-300 | 300-400 | 400-500 | 700-800 | 1000-1100 | 2000-2100 |
Gas Consumption (m3/Min) | 0.3 | 0.3 | 0.3 | 0.4 | 0.4 | 0.5 |
Total Power (kW) | 1.5 | 2 | 2.5 | 3.5 | 4.5 | 5.5 |
Boundary Dimension (L*W*H) (mm) | 3800*1200*2300 | 3950*1200*2300 | 4150*1200*2300 | 2350*1750*2300 | 2850*2050*2300 | 3550*2650*2300 |
Weight (kg) | 2000 | 3000 | 3500 | 4000 | 5000 | 6500 |
